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Why Structural Repairs Are Needed

Although concrete structures are built to last, they may suffer distress and deterioration due to several physical, chemical and environmental factors. Over time these conditions can weaken the structure and compromise its overall strength and durability.

Common causes of structural damage include:

  • Structural causes such as externally applied loads and environmental loads
  • Rusting of reinforcement bars (rebar) causing cracks in concrete
  • Drying shrinkage in concrete
  • Thermal stress due to temperature changes
  • Weathering and environmental exposure
  • Corrosion of reinforcement steel
  • Acid attack on concrete surfaces
  • Poor concrete quality or workmanship during construction

All these factors contribute to the compromise of structural integrity. Proper protective systems and advanced repair materials can significantly extend the life of the structure far beyond its original design life.

Structural Repair

Services Offered

Waterproofing

Advanced waterproofing solutions for roofs, terraces, basements and structures to prevent leakage and water damage.

Epoxy Floor Coatings

Durable epoxy flooring systems designed for industrial, commercial and residential spaces.

Anti-Corrosion Coatings

Protective coatings to prevent corrosion and increase the lifespan of metal and concrete structures.

Soil Stabilization

Improving soil strength and stability to support safe and long-lasting construction projects.

Structural Repairs & Protection

Comprehensive repair, strengthening and protection services for damaged structures.

Injection Grouting & Anchorage

Professional grouting and anchorage systems for structural reinforcement and leakage control.

Color & Maintenance

Complete painting, coating and building maintenance services for long-term durability.

RCC Repairs – Surface Preparation Process

Chipping of Loose Concrete

Removal of loose concrete, dust and damaged particles to expose the sound surface before repair work begins.

Removing Damaged Rebars

If reinforcement bars are rusted more than 50%, they are removed and replaced with new rebars to restore structural strength.

Cleaning of Rebar

Rust on reinforcement steel is cleaned using mechanical methods to prepare the surface for protective coating.

Anti-Corrosive Coating

Application of anti-corrosive coating on reinforcement bars to prevent future rusting and deterioration.

Bond Coat Application

Bonding agent is applied on steel bars and concrete surface to ensure strong adhesion between old and new repair material.

Placing Micro Concrete

Micro concrete is placed in the repaired section to restore the original strength, durability and structural integrity.

Grouting Services

Advanced grouting solutions for structural strength and leakage control

Epoxy Grouting

Used for strengthening RCC structures and repairing cracks. Epoxy grouting provides high bonding strength and restores structural integrity.

PU Grouting

PU (Polyurethane) grouting is used for arresting water leakages in RCC structures. It expands inside cracks and seals water entry effectively.

Cement Grouting

Cement grouting is commonly used for filling voids and stopping leakages in RCC structures while improving the durability of the concrete.

NRV Packers Installation

NRV Packers are used in grouting systems for crack injection and waterproofing of RCC structures.

Drilling for Packers

Drilling holes at specified intervals along the crack or leakage area to prepare the surface for packer installation.

Installing NRV Packers

NRV packers are inserted into drilled holes to create a controlled injection point for epoxy or PU grouting.

Grout Injection

Specialized grouting pumps are used to inject epoxy or PU grout through the packers to seal cracks and stop leakage.

Final Sealing

After the grouting process is complete, packers are removed and the surface is sealed to restore structural strength.